DC UPS Solutions

IGBT Charger (Vector Series)

24–360 VDC

5–3000 A

90% efficiency

DSP-based regulation

Lead-acid • VRLA • Ni-Cd • Li-ion

Electrical

Specification Details
Input AC Supply 415 V ±10%, 3PH / 3/4 Wire, 50–60Hz ±5% or 230 V ±10%
DC Output Voltages 24V, 48V, 110V, 125V, 220V, 360V
DC Output Current 5A – 3000A (other ratings on request)
Standards IS 4540, IEC 146
Certifications ISO 9001, ISO 14001, ISO 45001, ZED certified
Supported Batteries Lead Acid, VRLA, Ni-Cd, Li-Ion
Charging Constant Current / Constant Voltage (CC–CV)
Cell Configuration 24V, 48V, 110V, 125V,220V, 360V

Instrumentation

CategoryDetails
OutputDC Voltmeter, DC Ammeter (optional)
BatteryDC Voltmeter, DC Ammeter (optional)
InputAC Voltmeter, AC Ammeter (optional)
DisplayLCD/Touchscreen for monitoring

Protection Features

Protection FeatureDetails
Rectifier Module ProtectionMCB safeguard for rectifier module
Soft StartPrevents inrush currents during startup
Electronic Current LimitRestricts current to safe operating levels
Phase ProtectionPhase sequence reversal & phase failure protection

Alarms & Indications

CategoryDetails
Annunciations
  • LED annunciations (optional)
  • Window annunciation (optional)
Relay ContactsPotential free (optional)
CommunicationRS485 (optional)

Mechanical

SpecificationDetails
ConstructionFolded sheet MS, powder coated
Frame Thickness2 mm
Panels1.6 mm
Cable EntryBottom (top on request)
Panel AccessFront & rear (front-only optional)
EnclosureIP20 / IP31 / IP42 (higher on request)
CoolingNatural or forced air
Noise70 dBA (natural), 80 dBA (forced)
InstallationIndoor, floor-mounted, self-standing

Operating Conditions

ConditionDetails
Temperature0°C to +50°C
Humidity≤95% RH (non-condensing)
Altitude≤1000m above MSL

IGBT Based Battery Chargers – Precision Control & Dynamic Performance

At Chhabi Electricals, we recognize that modern energy infrastructure demands more than just reliability — it requires precision, speed, and intelligence. Our IGBT-based Battery Chargers are engineered with advanced digital control, delivering fast response, superior efficiency, and stable DC power for the most demanding industrial and utility applications.

Uninterrupted Power for Every Application

High Performance Efficiency

>90% efficiency, near-unity PF, low harmonics.

Fast Dynamic Response

Stable DC even during rapid load variations.

Digital Precision

DSP-based control with ±1% voltage accuracy.

Robust Design

Protection from surges, overloads, and thermal stress.

Compact & Reliable

Smaller footprint vs. thyristor chargers.

Smart Connectivity

RS485/Ethernet/Modbus for SCADA/BMS.

Future-Ready

Supports multi-mode charging and Li-ion integration

Industries We Serve

Power Generation & Utilities

 Reliable DC power for control, protection, and backup across thermal, nuclear, hydro, renewable plants, and utility operations.

Heavy & Resource Industries

Rugged DC systems designed to perform in demanding environments like cement, mining, metal, and steel plants.

Energy & Infrastructure

Mission-critical power solutions for oil & gas, petrochemicals, and pipelines operating in hazardous and remote zones.

Critical Infrastructure & Data

High-availability DC power for data centers, railways, and defense applications where downtime is not an option.

FAQ

Frequently Asked Questions - IGBT Charger

Q1. What are DC Power Systems and why are they important in industrial setups?

DC Power Systems are used to provide a stable and uninterrupted power source for critical operations like control panels and protection systems. In industries, they act as a backup backbone where even a short power failure can impact safety and performance.

IGBT chargers use advanced switching technology that allows better efficiency, faster response, and precise voltage control. Compared to conventional systems, the Chhabi Electricals Vector Series handles load variations more smoothly and performs well in demanding environments.

48V battery chargers are preferred because they offer a good balance between efficiency and backup capacity. They are widely used in telecom and industrial systems where longer backup and stable performance are needed.

The selection depends on load size, system requirement, and backup duration. Consulting Chhabi Electricals, an experienced battery charger manufacturer, helps in choosing the right voltage for efficient and safe operation.

IGBT chargers react quickly to input and load changes, which helps maintain consistent output in unstable conditions. This makes them more dependable in environments where power fluctuations are common.

They keep the DC supply steady even when input power is not stable. This ensures that protection systems and control equipment continue to function without interruption.

Their efficient operation and controlled output reduce stress on batteries and internal components. This results in fewer breakdowns and lower maintenance needs over time.

Yes, they are designed to support extended backup operations when paired with the right battery setup. This makes them suitable for critical applications where downtime is not acceptable.

Chhabi Electricals engineers the Vector Series with a focus on seamless coordination between the charger, battery, and load. Every unit is built using robust components and precision control systems that improve efficiency, minimize component stress, and deliver consistent output — even in the most demanding industrial conditions.

IGBT chargers regulate voltage and current smoothly even when load conditions change frequently. This helps protect batteries, reduces heat generation, and ensures stable long-term performance.

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