DC UPS Solutions

Analog Charger (Endurance Series)

24–360 VDC

Up to 2500 A

6/12/24-pulse

Lead-acid • Ni-Cd • Li-ion*

Electrical

Parameter Specification
Input AC Supply 415 V AC ±10%, 3PH, 3/4 Wire, 50Hz or 60Hz ±5% or 230V AC ±10%
DC Output Voltages 24V, 48V, 110V, 125V, 220V, 360V
DC Output Current Range 5A – 3000A (other ratings on request)
Applicable Standards IS 4540, IEC 146 (as applicable)
Quality Standard ISO 9001, ISO 14001, ISO 45001 & ZED (Zero Defects Zero Effects)
Supported Battery Types Lead Acid, VRLA (Valve Regulated Lead Acid), Nickel Cadmium, Li-Ion
Charging Characteristics Constant Current, Constant Voltage (CC–CV)
Cell Configuration 24V, 48V, 110V, 125V, 220V, 360V
DC Output Voltage (VPC) Float Mode: LA 2.15–2.2, VRLA 2.15–2.25, NiCd 1.40–1.42 Boost Mode: LA 2.65–2.75, VRLA 2.3–2.35, NiCd 1.65–1.7
Voltage Regulation ±1% (0–100% load, float mode)
Current Variation Adjustable 10%–100% (boost mode)
Current Limit 105% of rated current (float mode)
DC Current Regulation ±2% (boost mode)
Magnetics Isolation transformer / Filter choke
Insulation Class Class F, temperature rise 90°C (for magnetics)
High Voltage Withstand 2.5 kV for 1 minute
Rectifier Type Fully controlled bridge (6 / 12 / 24 pulse thyristor)
Output Ripple ≤1% RMS / 2% RMS / 3% RMS or Peak-to-Peak (without battery connected)
Efficiency ≥80% at full load (110V, 220V, 360V models) ≥70% at full load (24V, 48V models)

Instrumentation

InstrumentDetails
OutputDC Voltmeter, DC Ammeter
BatteryDC Voltmeter, DC Ammeter
InputAC Voltmeter, AC Ammeter (optional)

Protection Features

FeatureDescription
Thyristor ProtectionDedicated fuse for thyristor safety
Soft StartPrevents inrush currents during startup
Electronic Current LimitProtects system from excessive load
Phase ProtectionPhase sequence reversal & phase failure protection

Alarms & Indications

CategoryDetails
Alarms / Annunciations
  • LED Annunciations
  • Window Annunciation
  • Digital, Analog combined Annunciations (DAA – Chhabi make)
Status IndicationsRelay Contacts: Potential free (optional)
CommunicationRS485 (optional)

Mechanical

SpecificationDetails
ConstructionFolded sheet MS, powder coated (Paint Shade – Customizable)
Sheet ThicknessFrame (Load bearing members) – 2 mm, Panels (Non-load bearing members) – 1.6 mm
Cable EntryBottom (top on request)
Panel AccessFront & rear; Only front on request
Terminal ArrangementBack side
Enclosure ProtectionIP20 / IP31 / IP42 (others i.e. IP5x on request)
CoolingNatural air cooling / Forced air cooling
Noise Level70 dBA (natural) / 80 dBA (forced cooling)
InstallationIndoor, floor mounting, self-standing

Operating Conditions

ConditionDetails
Temperature0°C to +50°C
Humidity≤95% RH (non-condensing)
Altitude≤1000m above MSL

Thyristor Battery Chargers – Uninterrupted Power, Unmatched Reliability

At Chhabi Electricals, we recognize that your operations demand unwavering power continuity. That’s why our DC UPS solutions are engineered to deliver reliability, precision, and intelligent control—ensuring your business never skips a beat. Whether you need rugged simplicity or smart, adaptive power management, we have the right solution tailored to your needs.

Uninterrupted Power for Every Application

Industrial-Grade Durability

Analog-controlled thyristors built to withstand surges, heat, and dust.

Manual Precision Control

Potentiometer-based voltage/current tuning for predictable operation.

Universal Compatibility

Works with 6/12/24-pulse rectifiers, integrates with legacy and modern systems.

Wide Power Range

elecom backups up to 360 V heavy machinery, handling up to 2500 A

Industries We Serve

Power Generation & Utilities

 Reliable DC power for control, protection, and backup across thermal, nuclear, hydro, renewable plants, and utility operations.

Heavy & Resource Industries

Rugged DC systems designed to perform in demanding environments like cement, mining, metal, and steel plants.

Energy & Infrastructure

Mission-critical power solutions for oil & gas, petrochemicals, and pipelines operating in hazardous and remote zones.

Critical Infrastructure & Data

High-availability DC power for data centers, railways, and defense applications where downtime is not an option.

FAQ

Frequently Asked Questions - Analog Charger

Q1. What are thyristor battery chargers and where are they used?

Thyristor battery chargers are advanced DC power solutions designed for continuous and stable charging in critical applications. They are widely used in substations, power plants, and industrial backup systems.

A float cum boost charger maintains battery charge under normal conditions and switches to boost mode for fast charging. Widely used in substations, power plants, and industrial control systems, it ensures batteries stay charged and recover quickly during power loss.

A substation battery charger provides uninterrupted DC supply for protection relays, control panels, and switching operations. It plays a critical role in ensuring safety and system reliability.

Yes, Chhabi Electricals is known as a trusted DC starter panel manufacturer in India offering high-quality and durable solutions. The panels are designed to meet diverse industrial and substation requirements.

A DC starter panel helps in controlling and distributing DC power efficiently across systems. It plays a key role in ensuring smooth operation of connected equipment in industrial setups.

Before installing a battery charger in a substation, industries should evaluate the load capacity, input voltage compatibility, battery bank size, and available space for ventilation. Chhabi Electricals assists clients in selecting and configuring the right charger to ensure safe, efficient, and long-lasting substation performance.

Yes, substation battery chargers are designed for continuous operation under varying load conditions. They ensure a stable DC supply without interruptions, even during long working hours.

Performance depends on input power quality, load conditions, and battery type. Proper system design and correct configuration help in achieving reliable and efficient operation. Chhabi Electricals designs its Endurance Series chargers to perform optimally across all these variables.

Thyristor battery chargers regulate output using controlled rectification, which helps maintain a steady DC supply. This ensures connected systems are protected from sudden voltage variations.

Selecting the right charger depends on load capacity, voltage requirements, and backup duration. Proper evaluation ensures efficient performance and long-term reliability. Chhabi Electricals' team can assist in selecting the right Endurance Series thyristor charger for your specific application.

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